Our 30 Head Stem Making Machines are indexing turret machines, configured with an automatic flare feed, automatic lead-n-wire feed and automatic tube feed. The automatic G-Rod feeder can be provided with these machines at extra costs. In case there is a mis-feed of flare in these machines, then the other components should not be loaded therein. For e.g. if the flare is not loaded, then the lead-n-wire and exhaust tube can not be loaded. The wastage of materials is greatly reduced with these machines.

After loading, the components are precisely positioned relative to each other and are then sealed and pinched together. The seal for this purpose is provided by burners, using a mixture of air, gas, and oxygen. The air, gas and oxygen supplies are connected to manifolds fitted on the frame of the machine which are further distributed through mixer valves to the burner. This is done so that the flames can be correctly set.

The pinch is made by automatic pinch mechanism. The exhaust hole and well are blown through the seal. The burners are automatically swung away to allow the heads on the turret to index.

The machine is operated by an electrical motor fitted on the frame of the machine. The drive is transmitted to gearbox that actuates the automatic mechanism by levers and linkages. The main electrical supply is connected to a control console, which is fitted on the machine. An additional feature, i.e. the thermocouple can be fitted to the annealer for checking the temperature.

The featured machine is FTL Exhaust machine for evacuation of unwanted gases along with heating chamber. The FTL exhaust machine is 48 Head. Although Loading & unloading of FTL is manual but it can be automated at extra cost.

Our Automatic Capping Machines are used for baking the caps to the FTL rod. This machine is indexing type and it is configured with 36 heads. The caps are baked with the help of heating burners

Our Fluorescent Tube Light Sealing Machines are used for sealing the FTL to the mount and for sealing the lamps on both ends. This machine requires less working space and it is provided with 2 motors, one for head driving and one for machine driving. The feature of automatic loading and unloading can be provide at extra cost. This machine is completely PLC controlled.

Features of our Tube Sealing Machine are specified below:

• 1st Position glass Shell loading is manual.
• 1st Position Mount Loading is manual.
• 2nd position Mount Loading is Automatic with mount aligner.
• Auto reversing is provided for reversing of tube.
• Stamp baking burners provided on Machine.
• Small and compact injectors provided for smooth and efficient operation of Burners.

Specially designed conveyor, for carrying semi finished FTL from one machine. For eg. This conveyor can be used to carry semi finished FTL from baker to sealing machine or to exhaust machine, from exhaust machines to capping machines from where it is carried for final ageing & testing of the FTL.

This Machine has been designed for providing Ring (Anode Ring) to the Mounted Filament For TLD. The stems are automatically fed into the loading turret, leaving the annealed conveyor of the stem machine. The filaments are transferred into the stem from the filament drum using vacuum pick-ups. Then the machine automatically does the process of Electrode Pressing, Hook Making, Hook Setting and Filament Clamping. The machine has been provided with sensors to detect the absence of 1st, 2nd or 3rd wire (LIW) and which further does not allow the filament to be loaded and simultaneously there will be no strip welding.

Anode strip feeding is automatic, along with cutting, welding (the process of welding is spot welding) and bending of the anode strip, which forms a ring shape.

A unique provision is provided to detect absence of filament clamping on any of the sides and denies the transferring of bad mount to the unloading conveyor. The machine automatically pastes the emitter on to the filament and unloads it on to the unloading conveyor. Heaters are provided before the pasting/emitter unit of the emitter to remove any unwanted moisture. The machine is controlled by PLC system. Welding transformer is provided with Micro Processor Based controls and suitable CVT is also provided along with the machine-required parameters.

Our GLS Capping Machines are configured with 54 heads. This is an indexing machine which combines the operation of cement baking, wire trimming, soldering and aging. The loading feature in these machines is a manual process, while unloading and all other operations for the processing of the lamps are completely automatic.

This Machine has been designed for providing Ring (Anode Ring) to the Mounted Filament For TLD. The stems are automatically fed into the loading turret, leaving the annealed conveyor of the stem machine. The filaments are transferred into the stem from the filament drum using vacuum pick-ups. Then the machine automatically does the process of Electrode Pressing, Hook Making, Hook Setting and Filament Clamping. The machine has been provided with sensors to detect the absence of 1st, 2nd or 3rd wire (LIW) and which further does not allow the filament to be loaded and simultaneously there will be no strip welding.

Anode strip feeding is automatic, along with cutting, welding (the process of welding is spot welding) and bending of the anode strip, which forms a ring shape.

A unique provision is provided to detect absence of filament clamping on any of the sides and denies the transferring of bad mount to the unloading conveyor. The machine automatically pastes the emitter on to the filament and unloads it on to the unloading conveyor. Heaters are provided before the pasting/emitter unit of the emitter to remove any unwanted moisture. The machine is controlled by PLC system. Welding transformer is provided with Micro Processor Based controls and suitable CVT is also provided along with the machine-required parameters.